[Mini Quad rebuild] - ATV Riders Forums - Honda, Yamaha, Suzuki, Kawasaki, Polaris, CanAm, Arctic Cat, Kymco ATVsPages:1
Mini Quad rebuild
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Posted by: Ride1Rob
Rebuilt my sons mini quad after he's had it for a couple years now. Took me about a month and a half to Tear apart, strip/gusset/prime/paint and clear frame, paint rims, cut fenders, add AC nerfs, rebuild/beef up motor (New Tranny, HC piston, & a ported race head).
This is where I started...
http://i703.photobucket.com/albums/ww35/ride1rob/1.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/3.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/4.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/2.jpg
Stripping frame...
http://i703.photobucket.com/albums/ww35/ride1rob/5.jpg
Mounts rewelded for AC nerf bars as well as frame gussetted...
http://i703.photobucket.com/albums/ww35/ride1rob/6.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/8.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/7.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/9.jpg
Frame with nerfs mounted...
http://i703.photobucket.com/albums/ww35/ride1rob/11.jpg
All primed up and ready for paint...
http://i703.photobucket.com/albums/ww35/ride1rob/10.jpg
Coated and cleared frame white...
http://i703.photobucket.com/albums/ww35/ride1rob/2-1.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/3-1.jpg
Rims coated black.
http://i703.photobucket.com/albums/ww35/ride1rob/1-1.jpg
Almost there....
http://i703.photobucket.com/albums/ww35/ride1rob/3-2.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/4-1.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/9-1.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/8-1.jpg
Cut an inch off of the nerfs to move them in closer to the frame...
http://i703.photobucket.com/albums/ww35/ride1rob/7-1.jpg
With motor installed...
http://i703.photobucket.com/albums/ww35/ride1rob/10-1.jpg
Complete...
http://i703.photobucket.com/albums/ww35/ride1rob/10-2.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/2-3.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/11-1.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/3-3.jpg
How do you like the rear fender cuts?
http://i703.photobucket.com/albums/ww35/ride1rob/12.jpg
Closer...
http://i703.photobucket.com/albums/ww35/ride1rob/4-2.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/5-2.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/6-1.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/7-2.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/8-2.jpg
http://i703.photobucket.com/albums/ww35/ride1rob/9-2.jpg
Posted by: Toadz400
Nice looking mini. The rear fenders remind me of a KTM. The front reminds me of a newer Blaster.
Btw, wrong section.
Posted by: Ride1Rob
Thanx for the comment... I really didn't know what to do with the fenders so it took some thinking and quite a bit of tape to make sure I got it right. It's posted in the Xtreme section as well but just wanted to get my YFZ brothers opinions.
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