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Thumps complete TT racer build
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Posted by: thump4863

I decided to give up XC racing and try out TT racing. So I sold both my XC bikes and bought a slightly used 06 kicker. I wanted to set this up good so I only used the best parts I could get. I thought I would show you some pics of it as I went along.

First I got the frame and other parts powdercoated wrinkle black

http://img.photobucket.com/albums/v160/thump4863/New%20Parts/100_2645.jpg

Next I got in my JB Racing Swinger/A-arms/Stem and my PEP shocks with a baldwin linkage.

The swinger has adjustable linkage positions for different track conditions.

http://img.photobucket.com/albums/v160/thump4863/New%20Parts/100_2665.jpg

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2703.jpg

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2702.jpg

Posted by: thump4863

Also bolted on the sway bar main assembly and Pro Armor MX pro bumper

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2707.jpg

I got my engine back from my motor builder - he ported/polished, installed a JE 13.5:1 piston and a Web 943/921 Cam.

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2710.jpg

Posted by: thump4863

I sent all my engine pieces, calipers, sub frame and various other parts to pappy for a match to my JB stuff and he made a great match!

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2713.jpg

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2714.jpg

Installed my Dasa pipe with what was supposed to be a TT header but after 2 headpipes from Dasa and both hitting the engine and motor mounts they finally told me that they had never actually put the TT header on an 06. So they sent me a regular header. They took very good care of me and overnighted the headers and payed for shipping back to them. Excellent customer service!

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2718.jpg

Posted by: thump4863

I kept my precision from my XC bike and mounted the rezzies.

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2728.jpg

Installed my team industries fire stick axle and anti fade nut

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2733.jpg

Since I'm running TT horsepower is important - so I cut the bottom of my air box off and glued a water proof outerwear air box cover on the bottom to keep any water that I encounter out of the box. I also went with a DASA intake filter and ring for my filter.

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2737.jpg

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2735.jpg

Got the front hubs/calipers, radiator/wiring, and IMS pegs and AC nerfs installed

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2738.jpg

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2742.jpg

Numerous people told me to just use douglas rims for TT but after speaking to people about it and the simple ease of changing tires and the fact that Hiper has never failed me thats why I went with them.

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2746.jpg

http://img.photobucket.com/albums/v160/thump4863/Rebuild/100_2750.jpg

Posted by: honda4life72

i think that is the absoulte (sp) best tt bike i have ever seen in my life

Posted by: xsr_racing28c

Looks great!!! Are you doing any of the nationals this year?? ~Jay

Posted by: thump4863

quote:
Originally posted by xsr_racing28c
Looks great!!! Are you doing any of the nationals this year?? ~Jay

I'll do 2 for sure - Greenbriar, AR and Ava, MO and maybe Paducah, KY. Next year I'll probably run the whole series. Just don't want to run all of it for a full year my first year of racing TT.

Posted by: xsr_racing28c

I hear ya. I'll be at Ava and Paducah. This will be my first year at the nationals and 2nd racing TT. I'll check you out if I see ya there. ~Jay

Posted by: quader400

i love your bike i think the color combo is perfect. sick bike man

Posted by: trx400exxracer

quote:
Originally posted by quader400
i love your bike i think the color combo is perfect. sick bike man

Yup!!!

Posted by: Dave400ex

Awesome! The PC work is great, and it's so clean.

Posted by: Doober

i love this quad, nice build

Posted by: lumi

i aswell will have to say its the best looking tt quad i have ever seen and one of the best 06's i have ever seen...

any more details on ur motor setup?
crank, carb, clutch, tranny, venting, valves?

seems like u got a 50 hp machine? what the usual most of them run. i will most likely looking into running for TT in the upcoming year or so.

thanks
-lumi

Posted by: nowukno

Wow! Asolutely beautiful , great job!

Posted by: d3ktrix

I spend a lot of times on forums, and I've seen lots of nice quads...

But this one is BY FAR is the best looking I have ever seen.

And I don't even like TT style quads!
It helps that u have a really nice digi cam too.

Very nice.

Posted by: 400exrider0004

Very Nice!!!

Posted by: thump4863

Thanks for all the compliments guys - glad to know everyone likes all the hard work I put into it!

Posted by: thump4863

quote:
Originally posted by lumi
i aswell will have to say its the best looking tt quad i have ever seen and one of the best 06's i have ever seen...

any more details on ur motor setup?
crank, carb, clutch, tranny, venting, valves?

seems like u got a 50 hp machine? what the usual most of them run. i will most likely looking into running for TT in the upcoming year or so.

thanks
-lumi

Motor pretty much is stock besides the cam, piston, and the port/polish job. I didn't want to have to rebuild it every other ride and I want a long lasting motor. I'm pretty sure I'm up there on the 50 HP mark the way it is now. I haven't dynoed it but I will eventually.

From what I got building my first TT racer is the main thing you need is a fast motor and great handling. I believe I achieved both of those.

Posted by: Sjorge300EX

nice!!! wanna trade? Mines ready for XC so you can still change your mind...lol

Your gonna miss getting muddy

Posted by: lumi

thanks for the response.....

sounds awesome... i hope to start racing TT soon in the future .

i like to try everything

-lumi

Posted by: patrickj75

the quad looks great! i'm glad to see more guys getting into TT racing. i hope to be at Ava, MO this summer with Jay (xsr 28c). i'll keep an eye out for your quad.

i'm rebuilding my 04 TT quad. i hope to start a forum soon with some pics.

good luck this year!

Patrick

Posted by: Polak1035

wow i want that dasa pipe

Posted by: Ty's400

Great looking bike! I've always liked that black wrinkle PC.

Posted by: slodsm

That is almost a piece of art man. Good job on it definitely.

Posted by: TWISTED DINLI

that is awesome. very nice.

Posted by: beany

What else can be said?? Thats a beautiful bike man. Good work