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Assembling 250r engine
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Posted by: 300excrazy98

Guys how hard do you think it would be to assemble a whole 250r bottom end?

I am thinking or buying a disassembled engine and i was wondering if anybody would be able to assemble the whole thing from scratch...

and if anybody could do it for me i would pay $$$

Posted by: 250R-Dee

Go to everything2stroke.com and download the manual for the TRX250R. They have both the shop manual and the parts manual. You will need winzip9.0 because the zipped file is spanned.

If you have tools, do it yourself so you will have a better understanding of your equipment.

Posted by: zedicus00

yeah get the manual and do it yurself, if you need help ask on here we now lots of tips and tricks to make it go easier. the clutch nut is 37mm. i had to go out an buy a socket for that huge thing. everything else is fairly standard.

Posted by: lee37vernon

i 3rd that .. its no hassle AS LONG AS ITS ALL THERE !! also do yourself a favour and buy a clutch holding tool , its so cheap , my unorthodox way of holding it has chewed my front sprocket cause i could'nt be bothered to wait for it to arrive .

( big vice )

Posted by: 300exQuadracer

quote:
Originally posted by lee37vernon
also do yourself a favour and buy a clutch holding tool , its so cheap

take a old clutch steel and weld a bolt to it so it fits through the basket, then you can hold the inner hub to take the nut off

Posted by: chris642

where in NJ are you? I could help you with it if you need it.

Posted by: chris642

quote:
Originally posted by chris642
where in NJ are you? I could help you with it if you need it, im in bloomfield, NJ.

whoops, i hit quote instead of edit

Posted by: jarednfischer

I am about ready to do this myself. I just sent everything to the powder coater including the case, I will have a lot more on my website as soon as it is completed.

jareds250r.com

Posted by: Eddiesanders250

thats exactly how mine looks right now.... And to make things even better were moving so now i get to box it all up....

Posted by: jarednfischer

oh dude no way, i am leaving mine how it is sitting exactly so i dont forget things!

Posted by: Eddiesanders250

Just get a manual it makes it alot easier

Posted by: DPR250R

I live in Northern NJ... near NYC....

If you need a hand let me know....

I have put a bunch of 250R motors together that someone else took apart....

Good Luck

Eric
cell- 201-519-2544