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My Brand New '04

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Posted by: wsucougfan

This pic is from the day I brought it home, HMF is on its way as long with jet kit, bumber, skid plate, and nerf bars. Just thought I would share.
http://i2.photobucket.com/albums/y45/WsuCougFan/quad/quad004.jpg



Posted by: LeGaCyGiAnT124

nice, now all u do now is ride it



Posted by: TORO1968

It's so...NEW...and SHINY!

Have fun with it! Post pics of your mods once you get them done...



Posted by: DH400EX

thats a clean 400



Posted by: nosliw

wish mine was still that clean. where do you ride?


p.s.- GO HUSKIES j/k



Posted by: wsucougfan

So far I have only rode it at Evans Creek and some trails down by belfair, plan on going to the dunes in Oregon sometime this summer.



Posted by: nosliw

im done with evans creek. that up the mountain rock climb was just too hard on the quad and ended up replacing too many parts. tahuya for me from now on.



Posted by: wsucougfan

Yeah some trails on Evans Creek are pretty rough, I havent been to Tahuya yet but my buddy goes down there a lot so I will probably head down there sometime.



Posted by: Myrtle150

Id kill for that shiny new plastic



Posted by: huffdaddy_400EX

lookin' good!



Posted by: FoxMxRiders

its sweet when its new



Posted by: wsucougfan

My HMF slip on should be here sometime this week and I will take some pics with it on and then you can see all the scratches I have gotten with only 20 hours on the bike



Posted by: Rico400

jeez i dont even remember my plastics being that shiny and i got mine like 3-4 months ago



Posted by: quad2xtreme

Man, I forgot that new plastic could look that good. Mine is 100% dull.

Now is the time to remove the swingarm bolt, grease, and reinstall.

/Jon



Posted by: jak1389

sooooooooo shiny. soooooooooo clean. i wish i had red plastics instead of my yellow



Posted by: 400exredrider

itll never be that shiny again tho



Posted by: wsucougfan

quote:
Originally posted by 400exredrider
itll never be that shiny again tho


ha, I know, after the first ride it already had a bunch of scratches.



Posted by: wsucougfan

quote:
Originally posted by quad2xtreme

Now is the time to remove the swingarm bolt, grease, and reinstall.

/Jon



Why do I need to do this? Does it bind up or something?



Posted by: quad2xtreme

If you don't keep it greased, it can seize either on the sleeves or usually on the engine case bushings.

Do a search on swingarm bolt and see all the people (including me) who have gone through major issues getting it cut or torched out.

It is a simple process to jack the quad up and get it out now. I recommend using a 1/4" pin punch. The pin will go down in the hollow part of the bolt so you don't damage your threads when tapping it out. I've also used a big nail that just fits. Retorque to 80 ft/lbs.

/Jon



Posted by: nosliw

quote:
Originally posted by quad2xtreme
Retorque to 101 ft/lbs.

/Jon



my clymers says 82ftlbs?



Posted by: quad2xtreme

my mistake. I edited my message to correct. The rear axle nut is 101 ft/lbs.

/Jon



Posted by: wsucougfan

I will have to check that out this weekend, thanks

kevin



Posted by: 2001400exrider

so if u dont grease it wats the big deal? if it seizes in there which mine probably is it will just be harder for me to get out when i need it out. I say this because my swingarm pivots fine and see no reason to grease it other that point i said^. like the bolt wont "seize" making my swingarm not able to pivot?



Posted by: quad2xtreme

Once your bearings go, your swingarm will still pivot, no problem. It will just be loose. When you hit the throttle, it will pull your left wheel forward because the swingarm is moving forward on the left side. Problem is you won't be able to replace the bearings until you get this bolt out. You can't even pound it out with a 12 lb sledge. Think of it as being welded in. It isn't "more" difficult" to get it out. It can be impossible without damaging the crankcase bushings. You can't get these by calling Honda. You can either find a machinist to make them or you can buy new engine cases and have someone disassemble and reassemble your engine.

It is simple maintenance but many people with 400ex don't know about this problem until it is too late.



Posted by: greg_gorrell

but i have really never greased mine on my 01 since like a year or 2 ago when i had the engine off for a rebuild and i just put some oil on it. i tore it apart yesterday and i had to pound it out with a little hammer but i came out so easy and the oil was still on it. i couldnt believe it.



Posted by: 2001400exrider

i tried to spray some penatrating lube in there and let it sit, then ima try to pound it out agian. i tried yesterday and it was STUCK



Posted by: FoxRacing81

quote:
Originally posted by 2001400exrider
i tried to spray some penatrating lube in there and let it sit, then ima try to pound it out agian. i tried yesterday and it was STUCK


Good luck...you most likely won't have any though...I had to cut mine out...40 dollars in sawzall blades, 35 for a new bolt, 6 for a new nut, and 65 for a new bearing kit,...I am greasing mine as often as I think about it now.



Posted by: 2001400exrider

lol yup im prety sure im screwd....im not cutting it off yet tho...im savin up fora 450r. my 400 is guna be the second machine





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